​Empowering Warehouses Through Incremental Automation: Insights from the Supply Chain Conference

​Empowering Warehouses Through Incremental Automation: Insights from the Supply Chain Conference

In a dynamic era of supply chain innovation, businesses face mounting pressure to balance efficiency, adaptability, and cost-effectiveness. At the recent Supply Chain Conference, industry experts from Zebra Technologies, StayLinked, and Automation Distribution explored how incremental automation can help companies achieve these goals while empowering their workforce.

Here’s what we learned during this enlightening discussion:

The Role of Incremental Automation

Automation has come a long way, offering new ways to optimize processes and reduce manual effort. Yet, as Andy Zel of Zebra Technologies explained, the journey to full automation need not be an "all or nothing" endeavor. Incremental automation bridges the gap between completely manual processes and fully automated systems, allowing businesses to:

  • Adapt Quickly: By starting with smaller, modular projects, companies can address immediate bottlenecks without overhauling their entire system.
  • Reduce ROI Timelines: Lower-cost, less capital-intensive automation projects deliver quicker returns.
  • Retain Flexibility: Businesses can scale up or down based on demand, ensuring they are prepared for market fluctuations.

Real-World Success Stories

One of the session’s highlights was a case study shared by Justin Griffith of StayLinked. A flagship customer nearing peak holiday demand needed to improve operations but could not integrate with their warehouse management system (WMS). StayLinked’s solution? Using Zebra’s hardware and 3D-printed models, they developed an overlay system that bypassed the WMS entirely, delivering full-scale deployment in just three weeks. This example underscores how innovative thinking and flexible tools can transform constraints into opportunities.

Steve Rich of ADI emphasized the importance of starting simple. “Automate 80% of the process at a fraction of the cost and build momentum,” he advised. By prototyping and testing systems before deployment, companies can mitigate risks and fine-tune solutions for maximum impact.

The Human Element

Contrary to popular fears, automation is not about replacing workers. Instead, it is about enhancing their roles. Steve highlighted that automation should alleviate repetitive, physically taxing tasks, enabling workers to focus on more complex and valuable activities. “Bring operators into the conversation,” he urged. When workers feel part of the change, they are more likely to champion automation rather than resist it.

Technology That Connects

In today’s warehouses, legacy systems are often a barrier to adopting new technologies. Justin Griffith shared insights on leveraging platforms that overlay existing systems, allowing companies to integrate automation without disruptive upgrades. Whether using terminal emulation or AI-driven solutions, businesses can unlock the potential of their current infrastructure while paving the way for future innovations.

Zebra Technologies’ advancements in machine vision and AMRs (autonomous mobile robots) further demonstrate the power of connected systems. Their “team intelligence” approach synchronizes robots and workers, optimizing workflows and ensuring seamless collaboration.

Sustainability in Automation

Sustainability is no longer a buzzword—it’s becoming a mandate. Steve noted that right-sizing packaging, reducing waste, and optimizing shipments are key areas where automation can support sustainability goals. With European regulations setting the tone, U.S. companies are likely to follow suit by adopting more eco-friendly practices.

Key Takeaways for Businesses

  • Start Small: Begin with scalable, low-risk projects to test automation’s impact.
  • Collaborate: Engage your workforce and partners to ensure smooth integration and adoption.
  • Focus on ROI: Prioritize projects that deliver quick wins and measurable benefits.
  • Leverage Data: Use real-time visibility tools to identify automation opportunities.
  • Stay Agile: Invest in modular, adaptable solutions that grow with your needs.

The Future of Automation

The conference panelists agreed that the future lies in connected, intelligent systems that empower both people and robots to work better together. With advancements in AI, machine vision, and mobile robotics, businesses have the tools to navigate a rapidly changing landscape.

As Andy Zel concluded, “It’s an exciting time in the automation industry. The opportunity to implement scalable, accessible systems is greater than ever, helping companies stay competitive while meeting sustainability and employee retention goals.”

Are you ready to take the first step toward incremental automation? The possibilities are endless, and the benefits are clear. Let’s embrace the future—one step at a time. Contact us today.

Jan 14th 2025

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