Boost Conveyor Performance with Baumer Sensor Solutions

Conveyors are the backbone of warehouse and distribution center efficiency, seamlessly transporting cartons and pallets across various stages of logistics. Baumer's smart sensor solutions bring next-level precision, reliability, and automation to conveyor systems — from box detection to positioning and code reading. Here's how Baumer is redefining performance with its advanced sensor technology.

Box and Carton Detection – Without the Hassle of Reflectors

Reliable box detection is essential, and Baumer's SmartReflect® light barriers eliminate the need for reflectors — avoiding downtime caused by dirt or damage.

• SmartReflect O500.SP
  
• SmartReflect O500.SP.T
  

Key Benefits:

• No reflector needed: fewer components, less maintenance
  
• Transparent version detects overlapping foils with maximum reliability
  

Code Reading with a Trigger Sensor – Fast and Accurate

Ensure the right container is always in the right place. Baumer’s IDC200 Multicode Reader, paired with a retro-reflective sensor (O330.RP), makes high-speed, high-accuracy code reading simple and scalable.

Key Benefits:

• High reading rates even in challenging environments
  
• Simultaneous reading of multiple codes at high speeds increases throughput
  

Pallet Detection – Compact and Precise

Detecting pallets reliably ensures smooth conveyor operations. Baumer's compact retro-reflective sensors offer performance and space-saving design.

• O330.RP
  
• O500.RR
  
  

Key Benefits:

• Easy installation during pre-assembly saves time and cost
  
• Integrated beam in 3D CAD and qTarget simplifies commissioning
  

Robot Station Box Detection – Avoid Collisions

Before allowing the next box in, make sure the station is clear. Baumer’s ToF diffuse sensors with background suppression offer unmatched precision and range.

• OT300.GL
  
• OT500.GL
  

Key Benefits:

• Reliable detection across all materials and surfaces
  
• Compact sensors with extended sensing range (up to 2.5 m) for flexible designs
  

Box and Pallet Positioning – Precision You Can Rely On

Precise positioning is vital for synchronized automation. Baumer’s absolute encoders ensure your goods are always exactly where they need to be.

• EAM580
  
• EAL580
  

Key Benefits:

• Multiple mounting options tailored to application needs
  
• Wide interface compatibility for seamless system integration
  

Overhang Detection – Protect Pallet Elevators

Before lifting, check for overhanging goods. The O300.RL laser retro-reflective sensor ensures accurate detection with pinpoint precision.

Key Benefits:

• Narrow, precise laser beam detects even the smallest protrusions
  
• Integrated 3D CAD beam and qTarget for fast, reliable setup
  

Ready to Enhance Your Conveyor System?

From carton detection to pallet positioning, Baumer offers a comprehensive lineup of sensor solutions that maximize efficiency, reduce downtime, and future-proof your material handling.

Discover the full range of Baumer sensor solutions for conveyors — where precision meets performance.